Rg500 engine tuning books

Above price for cylinders, heads and valves supplied by customer. I have now decided to cut down on the amount of work that i take on. So his books are written with a good foundation and lots of experience to back it up. The rg500 name is probably one of the most famous and well known in road racing circles, made especially famous by barry sheen riding his famous no 7 to a world championship or two. That leaves more room for strictly tuning information. Our much greater knowledge of exhaust and ignition systems lets us boost power to the levels of the later race bikes. Get the best deals on motorcycle parts for suzuki rg500 when you shop the largest online. But some are spending a hell of a lot fitting rg motors to different chassis like the suzuki rgv250 and gsxr400, aprilia rs250, and yamaha r6. However i will still be carrying out rebores on all other cylinder barrels. Race tuned suzuki rg 500 two stroke track bike on the dyno after piston replacement. May 30, 2018 designing and tuning highperformance fuel injection system by greg banish and performance fuel injection systems hp1557.

When the ecu is defective, the engine stops running normally and starts having issues. It is a musthave for tuners and calibrators and a valuable resource for anyone who wants to. Latest new, used and classic suzuki rg500 motorcycles offered in listings in the australia. No matter what you are tuning the these core courses are applicable to you.

Rg 500 gamma tuning and special after market parts, of ghn. Rgvxxx special riding an rgxxx more than one as my only personal transport for eighteen years xxx,xxx km allowed me to know it rather well. Ecu book, ecu repair, ecu repair manual, ecu mapping, ecu tuning training, winols training, ecu block diagrams, edc17 repair manual, ecu repair training, ecu immo off services, airbag clear services, egr remove services, dpf remove services, dtc remo. David vizard has 52 books on goodreads with 867 ratings. Suzuki rg570 rg500 rg460 rg400 cylinder heads engine spares race tune kit.

The rg500 name is probably one of the most famous and well known in road racing circles, made especially famous by barry sheen riding his famous no 7 to a. The chapters are well planned and contain a wealth of detail, tables, and calculation methods. Nov 20, 2014 this suzuki rg500 is in superb condition. Dec 11, 2012 demonstrate best initial start after rebuild procedure for rg500. Tuning engines can be a mysterious art, all engines need a precise balance of fuel, air, and timing in order to reach their true performance potential.

Suzuki rg400 rg500 engine cylinder barrel heres a set of plastic engine covers from a suzuki outboard engine. Brand new, one owner, never started the ultimate collectors suzuki rg500 saved from the crusher. My record is 163bhp, but we had trouble with holed pistons. Like the rest of the biking world, oxley was in awe of. We have the pleasure of offering for sale our fantastic suzuki rg500. Rg500 carb sync manual make sure that the cables are routed correctly to their respective carbs. Home of the classic suzuki two strokes compendium t500. Either way, most vaguely stock rg500 s will be knackered by now. Advanced tuning, author and calibration engineer greg banish provides the reader with the insight required to understand and tune modern efi systems.

Sporting the stunning blue and white livery this machine is without doubt the best example we have ever seen and an absolute credit to its previous owners. Jul 23, 2012 how to fiberglass door panels step by step chameleon flip flop paint prv audio speakers chevy tahoe duration. We stand behind every engine we build and every part we sell. By don lasota gm efi tuning guide for hp tuners software. Modern engine tuning achieves this end, and presents engine tuning as an art as well as a science. Cadre coulanges,bras rc30, moteur rg 500 mods 570cc,612cc env 140hp5 kg,care. Also lots of info and pics on a variety of suzuki 2 strokes gt380, gt550, rg500, t350, t250 and ts etc and the suzuki gt750 and tr750 the 500 suzukis big sister and thetr250, the tr500 s little sister. Suzuki rg570 rg500 rg460 rg400 cylinder heads engi. Inexpensive, low maintenance, lowrevving, fast and economical the t500 set new standards for a big two stroke.

It is a stepped squarefour twostroke with disc inlet valves and sidefacing carburettors. The suzuki rg500 gamma is a dedicated sports bike and is powered by liquid cooled 498 cc square four twostroke engine, producing 95 bhp at 9,500 rpm and maximum torque at 8,000 rpm. A popular touring machine, it could outperform many larger capacity machines and responded well to minor tuning. Sorry, but for the moment only home, products az and engine parts are included in english. Complete bike build and design a speciality, if you can dream it we can probably build it. What are some good books on tuning engines for performance. But simple does not mean easy, and thats where engine management. Suzuki rg 500 the racing myth 19741980 this is a complete and definitive monograph about a legendary racing motorbike, that set alight all the motogp race tracks from 1974 until 1980. Rg 500 gamma 3rd gear power wheelie desktop youtube. Welcome to 70s80s restorations where we specialise in restoring and modifying yamaha, honda, suzuki, and kawasaki motorbikes. The videos page the project is carried on with the collaboration of sgm engines. Suzuki rg400 engine for sale in uk view 16 bargains.

Our specialist engine tuners will be able to help you with every aspect of your tuning and servicing. The definitive manual on tuning for performance or economy. I dont usually push products but i have to on this book. Designing and tuning highperformance fuel injection systems. Engines can be tuned to make 120bhp at the rear tyre and stay reliable the square four makes only 72bhp at the wheel in standard trim. Where the information applies to those designs is included as well. Tuning includes transfer and exhaust port work, changing port timings and port areas, head work, altering compression ratio and.

Performance in motion, augustseptember 2007 if you are willing to spend the time learning the technology this will be a great book for your library. Race tuned suzuki rg500 on dyno epic sound, two stroke. Books by david vizard author of tuning the aseries engine. Its the story that starts with its earliest designs, passing through double world championship of barry sheene.

Powered by the same 498cc two stroke square four rotary valve engine it had 95 bhp and weighed only 154kg. Notice how this naturally aspirated engine develops approximately 86% engine load at wot. David vizards most popular book is tuning the aseries engine. These are excellent resources on the basics of ecu operation and general engine tuning operation. Introduction to engine tuning march 4, 2015 by muscle car diy before this book even begins, i wish to make it perfectly clear that this is not an engine design or combustion theory text. Loads of equations, fairly modern information, and an easy enough read for the mechanics out there who just now how to make there engines run, rather then how to make them better then when they came out of the factory. I will hopefully be writing more articles for them and maybe a couple of more books so i. Rg500 engine services lance gamma provides full rg500 engine services developed while riding rg500s for over twenty years. The suzuki rg500 gamma is based on the factory racing machines, first introduced in 1974 and eventually winning seven world 500 grand prix titles, firstly with barry sheene, and lastly with kenny roberts jr.

Great book for those of us who like to really get nitty gritty with their engine tuning. Im leaning towards the rg500 as i have an rgv250, love it, and there are possibilities of an rg500 engine in an rgv chassis, but thats a long way off. The pursuit of dreams book silver dream racer motorcycle, barry sheene 650 rg500. A factory xr27 engine under restoration and back in the. Home of the classic suzuki two strokes compendium t500 gt750. Suzuki rg500 1986 g e01 e02 e04 e06 e15 e16 e17 e21 22 24 25 34 39 online schematics your first port of call when repairing or restoring. Rg500 engine for sale suzuki rg570 rg500 rg460 rg400 cylinder heads engine spares race tune kit motor. Motorcycles for sale in australia suzuki rg500 2 available suzuki rg500 for sale in australia there are 2 suzuki rg500 for sale today. It was only produced for the domestic asian market, with 400cc bikes extremely popular in japan at the time. Rg500 model history rg500 xr70 rv86 rg500 racebikes at oldebroek the netherlands. Advanced tuning takes engine tuning techniques to the next level. The lesserspotted rg400 gamma was the little brother to the rg500 super sports bike inspired by the 1984 500gp machine. It is the first one i have read that actually explains what the tables do, what you should put in them and what the changes will do for hp tuners. Though both were technical marvels, they were answers to a question no one was asking.

Ultimately the make and model of engine you will be tuning and the software hardware you will use to tune that engine will be specific to you but the fundamentals are universally applicable. Noteworthy are the chapters on cooling, exhaust and the ignition system. Suzuki rg 500 gamma pertinax rebuild 1start youtube. Get the best deals on motorcycle parts for suzuki rg500 when you shop the largest online selection at. Suzuki rg cylinder heads available to suit the intercity engine, carriage, rear engine not a pulling engine engine needs a coupler replacing, rear engine needs a lick of paint. For the rg500 we used the knowledge from the xr11 to build a good chassis, however the engine was very hard to ride and peaky. It is a pure tuning guide, using hp tuners tuning hardware and software. Designing and tuning highperformance fuel injection systems banish, greg on. Never mind the nasty old chassis, engine alone has got to be worth six or seven grand. Suzuki rg cylinder heads available to suit the suzuki re5 rotary engine clearing out my grandads garage and found this suzuki re5 engine. The goal of this project is to give new life to the rg gamma engine via 54. Rg500 rg460 rg400 cylinder heads engine spares race tune kit. This air consumption is used by the pcm to calculate engine load.

Performance fabrications has more than 25 years experience with all the tools, equipment and machinery required to service, maintain and create bespoke fabrications for your motorcycle. This book explains how the efi system determines engine operation and how the calibrator can change the controlling parameters to optimize actual engine performance. And once the fullproduction model rg500 was released and bikes were available for sale, the. Dual 260 mm discs up front with four piston calipers. Fabrication bespoke services our services include cnc turning and milling, sheet metal work, migtig welding. How to tune and modify motorcycle engine management systems. And while engine tuning has always been considered an art by many, all engines truly need to reach their true performance potential is a balanced combination of air, fuel, and timing. Get the best deals on motorcycle parts for suzuki rg500 when you. Many thanks to hampshire mv agusta for allowing me to. Suzuki rg500 gamma engine high performance cylinders and cranks the goal of this project is to give new life to the rg gamma engine via 54. Suzuki rg500 engine motorcycle parts, guaranteed used parts delivered next day. Many of my customers spend money on engine tuning and boring out carbs.

A common conversion is to put the square four rg500 engine into an rs250 chassis, and tune it up so you have the power of a modern 600 with the weight of a stroker, along with the addictive powerband. Its bogstock, like the bike thenmcn road tester mat oxley wouldve raved about back in 1985. Tuning includes transfer and exhaust port work, changing port timings and port areas, head work, altering compression ratio and squish, and modifying the disc valve to change intake timing. Stan stephens tuning are the uks number 1 two stroke tuning firm. I will only be tuning engines and building cranks if it is part of the complete engine rebuild. The rg500 gamma engine is an almost exact copy of the units that were first raced in rgb form by barry sheene in the late 1970s. First published in 1989 as tuning new generation engines, this bestselling book has been fully updated to include the latest developments in fourstroke engine. Suzuki rg570 rg500 rg460 rg400 cylinder heads engine spares race tune kit motor. An early form of fuel injection is central port injection. Greg banish is a mechanical engineer that works as an oem calibrator. Our mods have been tested for tens of thousands of miles. Apr 29, 2012 and, just as the bikes themselves have changed, so have the tools with which we tune them. Gammagathering and rg500 tuning public group facebook.

Our unique pricing algorithm classifies vehicles according to a wide variety of factors, estimates the market price for this specification of vehicle and displays this pricing tag when sufficient data is available but cant take into account the sellers reason for sale, vehicle modifications or condition. Master efi tuner gm efi i am in no way affiliated with author or business, just thought i would share a good find. Quick spins 1986 suzuki rg500 gamma classic motorcycle. Book also includes engine swaps for hot rods, trucks, and other ford muscle cars. Suzuki classic cars rg500 for sale car and classic. In this book, author tracy martin addresses all of a modern motorcycles engine control systems and tells you how to get the most out of todays bikes. In future i will only be rebuilding andor renovating the following complete engines, 250350 lc and 350 ypvs, rd500 and rg500. Yamaha tz 350 onboard video brands hatch gp icgp practice mike spike edwards duration. Unfollow suzuki rg500 engine to stop getting updates on your ebay feed. In the meantime, the rg500 is bound to give everything else the runaround in 500 cm3 production racing even without tuning. Modular engine swaps specialist dave stribling guides you through each crucial step of the engine transplant process with insightful tips and detailed instructions, making this book a vital component to upgrading the performance of your classic mustang. The cables are numbered at the junction from 04 with 0 being the oil cable. Mar 06, 2015 datalogging of the engine sensor data during a wide open throttle run reveals the actual air consumption. However, much of it applies to 2 cycle engines as well as rotary engines.

The suzuki rg500 gamma produced between 1985 and 1987 was a road race special inspired by the rg500 grand prix motorcycle that had given suzuki seven consecutive constructors title wins in the 500cc class. His writing style is very easy to read and the book is filled with pictures too. Designing and tuning highperformance fuel injection. In its racing guise the t500 become the closest machine to a road bike to win a grand prix in the modern era. The basics of navigatingconfiguring hp tuners software are skipped. The 1986 suzuki rg 500 gamma motorcycle was built to defend suzukis honor against yamahas new rz 500.

How to tune and modify motorcycle engine management systems addresses all of a modern motorcycle s engine control systems and tells you how to get the most out of today s bikes. More interested in the basic bikes at the moment to start with. The definitive manual on tuning for performance or economy vizard, david on. How to design, build, modify, and tune efi and ecu systems. The suzuki 500 is a solidly reliable twostroke 500 twin that set new standards for performance. The rare and special suzuki rg400 gamma japanese import bemoto.